Customization Excellent Corrosion Resistance Titanium Storage Tank For Chemical Industry

Customization Excellent Corrosion Resistance Titanium Storage Tank for Chemical Industry

The titanium storage tank is made primarily from titanium metal, known for its excellent corrosion resistance, high strength, and lightweight properties. It is widely used in industries such as chemical processing, pharmaceuticals, petroleum, and food processing, especially for storing highly corrosive media and high-purity chemicals.

Key Features:

1. Excellent Corrosion Resistance:

   • Titanium storage tanks offer outstanding resistance to corrosion, particularly in acidic, alkaline, and saline environments.
   • Suitable for storing highly corrosive media such as concentrated sulfuric acid, nitric acid, chloride solutions, and hydrofluoric acid.

2. High Strength and Lightweight:

   • Titanium metal has a high strength-to-weight ratio, making titanium storage tanks significantly lighter while maintaining high strength compared to traditional steel tanks.
   • This reduces transportation and installation costs while enhancing overall safety and stability.

3. Temperature Resistance:

   • Titanium storage tanks retain their mechanical properties and chemical stability at both high and low temperatures.
   • Can be used in a wide range of temperatures, meeting various process requirements.

4. Biocompatibility:

   • Titanium metal is highly biocompatible and does not react with stored substances, making it particularly suitable for the pharmaceutical and food processing industries.
   • Ideal for storing high-purity or environmentally sensitive chemicals.

5. Long Service Life:

   • Titanium storage tanks have a much longer service life than traditional steel tanks, maintaining stable performance and structural integrity even under harsh working conditions.
   • Long-term use can significantly reduce the frequency and cost of equipment replacement and maintenance.

Application Fields:

1. Chemical Industry:

   • Storage of Corrosive Chemicals: Titanium storage tanks are ideal for storing highly corrosive chemicals such as concentrated sulfuric acid, nitric acid, hydrochloric acid, and hydrofluoric acid. Titanium’s exceptional resistance to chemical attack ensures the longevity of the storage tank, minimizing the risk of leaks and contamination.
   • Reactor and Process Vessels: Titanium tanks can be used as reactors or process vessels in chemical manufacturing, where harsh conditions, such as high temperatures and aggressive chemicals, are common. The non-reactive nature of titanium ensures that the chemical processes are not contaminated.

2. Pharmaceutical Industry:

   • High-Purity Storage: In pharmaceutical manufacturing, maintaining the purity of raw materials and products is critical. Titanium’s biocompatibility and non-reactive properties make it an excellent choice for storing high-purity pharmaceutical ingredients and intermediates, ensuring that the products remain uncontaminated throughout the storage period.
   • Sterile Environments: Titanium tanks can be easily sterilized and are often used in environments requiring high levels of cleanliness, such as in the production of vaccines, injectable drugs, and other sterile products.

3. Oil and Gas:

   • Corrosive Media Storage: Titanium storage tanks are extensively used in the oil and gas industry for storing corrosive substances like acidic oil and gas, brine, and other aggressive fluids encountered in upstream and downstream operations. The tanks can withstand the harsh, corrosive environments typical of oil and gas processing facilities.
   • Offshore Applications: Due to its excellent resistance to saltwater corrosion, titanium is also used in offshore oil and gas platforms for storing chemicals and water treatment substances, where exposure to seawater is constant.

4. Food and Beverage Industry:

   • Safe Food Storage: Titanium is non-toxic, corrosion-resistant, and does not impart any metallic taste, making it ideal for storing food and beverages, particularly those that are acidic or require a sterile environment. Common applications include the storage of fruit juices, dairy products, and alcoholic beverages.
   • Sanitary Conditions: The smooth surface of titanium makes it easy to clean and sanitize, ensuring that food products are stored in a hygienic environment, meeting stringent food safety standards.

5. Environmental Treatment:

   • Pollutant Storage: Titanium tanks are used in environmental treatment facilities to store and process pollutants, especially those containing corrosive chemicals. This includes the storage of industrial wastewater, toxic sludge, and corrosive gases.
   • Wastewater Treatment: In the treatment of industrial wastewater, titanium tanks resist the corrosive effects of chemical treatments, such as the addition of acids or chlorine, ensuring the safe and efficient handling of contaminated water before discharge or recycling.

Technical Specifications:

1. Material:

   • Pure Titanium (TA1, TA2): These grades of titanium are most commonly used for storage tanks due to their excellent corrosion resistance and mechanical properties. TA1 offers superior ductility, while TA2 provides a balance of strength and formability.
   • Titanium Alloys (TC4): For applications requiring higher strength, TC4 (Ti-6Al-4V) alloy is used. This alloy combines the lightweight and corrosion-resistant properties of titanium with added strength from aluminum and vanadium, making it suitable for high-pressure and high-stress applications.

2. Capacity:

   • Customizable Design: Titanium storage tanks can be designed and manufactured in a wide range of capacities, from small-scale tanks of 500 liters for laboratory or pilot plant use to large-scale tanks holding tens of thousands of cubic meters for industrial applications.
   • Modular Construction: For larger capacities, tanks can be constructed in modular sections, allowing for easy transportation and on-site assembly.

3. Working Pressure:

   • Atmospheric Pressure Tanks: Standard designs for storing liquids or gases at atmospheric pressure, typically used in applications where pressure containment is not critical.
   • High-Pressure Tanks: Custom-designed for applications requiring the storage of pressurized gases or liquids. These tanks are reinforced and rigorously tested to withstand high pressures, ensuring safety and reliability.

4. Working Temperature:

   • Extreme Temperature Range: Titanium tanks are designed to operate in a wide temperature range, from cryogenic conditions as low as -253°C, where they retain their toughness and ductility, to high temperatures up to +600°C, where they maintain their structural integrity and resistance to oxidation and corrosion.
   • Thermal Cycling Resistance: These tanks are capable of withstanding repeated thermal cycling, making them suitable for processes involving rapid temperature changes.

5. Design Standards:

   • International Compliance: Titanium storage tanks are designed and fabricated to meet global standards such as GB (China), ASME (USA), and DIN (Germany). These standards ensure that the tanks meet stringent safety, quality, and performance criteria.
   • Customized Engineering: Depending on the specific requirements of the application, tanks can be designed to adhere to additional industry-specific standards, such as those for food safety, pharmaceuticals, or petrochemicals.